Pipe-in-Pipe Applications | PURL PIP45

Discover how Pipe-in-Pipe Applications use PURL PIP45 polyurethane insulation foam to help manage operating temperatures and improve thermal efficiency in industrial piping systems.

Understanding Pipe-in-Pipe Applications

Pipe-in-Pipe Applications provide an effective approach to thermal insulation and physical protection in industrial and specialised piping systems. By placing an insulated inner pipe within an outer casing, the system creates a controlled space that helps manage heat transfer and protects the pipe assembly.

For engineers, contractors, specifiers and asset owners across Australia, selecting the right insulation material is important for achieving reliable thermal performance. PURL PIP45 is a rigid polyurethane foam designed for pipe-in-pipe applications, providing insulation within the space between the inner and outer pipes.

What Is a Pipe-in-Pipe System?

A pipe-in-pipe system places a carrier (inner) pipe inside an outer pipe or casing, creating an annular space between the two. This space can be filled with polyurethane foam insulation to help manage heat transfer and provide an insulated barrier around the inner pipe.

Why Is Insulation Used?

The insulation layer helps control heat transfer between the inner pipe and its surrounding environment.

  • Temperature control: Helps maintain the desired temperature of the material inside the pipe.
  • Reduced heat transfer: Helps minimise heat loss or heat gain through the pipe wall.
  • Thermal insulation: Creates a continuous insulation layer around the carrier pipe when correctly applied.
Where Are Pipe-in-Pipe Systems Used?

Pipe-in-pipe systems can be considered for applications where thermal insulation and protection of piping are required, including:

  • Industrial processing and specialised piping
  • Refrigeration and chilled systems
  • Utility and infrastructure piping
  • Piping exposed to demanding environmental conditions
  • Applications requiring insulation around an enclosed carrier pipe
How Is the Foam Applied?

The installation method depends on the pipe configuration and project requirements. A typical process may include:

  1. Prepare the system: Ensure the relevant surfaces and cavity are suitable for foam application.
  2. Position the inner pipe: Centre the carrier pipe within the outer casing to maintain the required insulation space.
  3. Apply the foam: Introduce the polyurethane foam into the designated space between the pipes.
  4. Expansion and curing: Allow the foam to expand and cure according to the product and application requirements.
  5. Inspect: Check the finished insulation system before completing the pipe assembly.
pipe in pipe
Illustrative pipe-in-pipe configuration showing a corrosion-protective coating applied to the mild steel surface before insulation.
PIP45 PIPE-IN-PIPE SYSTEM

Feature

PURL-PIP45
Designed forPipe-in-pipe applications where rigid polyurethane foam is used to fill the space between an inner pipe and outer casing
System configurationThe inner service pipe is positioned inside an outer casing, with PIP45 filling the annular space
Primary functionProvides thermal insulation within the pipe-in-pipe assembly
Foam structureClosed-cell rigid polyurethane foam designed for long-lasting insulation and moisture resistance
Application methodSuitable for hand-mixed applications and plural-component dispensing equipment
Filling performanceControlled reaction and good flow characteristics help achieve uniform filling of enclosed or complex spaces
Why PIP45?Purpose-developed for pipe-in-pipe applications, combining effective insulation with controlled, practical installation characteristics
Illustrative end view of a large-diameter pre-insulated steel pipe on timber dunnage in an industrial yard, representing a typical pipe-in-pipe installation.

PURL PIP45

is a Liquimix polyurethane foam system designed for pipe-in-pipe insulation applications. It is introduced into the annular space between the inner and outer pipes, where it expands to form a rigid insulation layer around the carrier pipe.

The foam provides thermal insulation within the pipe assembly, helping to reduce heat transfer and support temperature management in suitable pipe-in-pipe applications.

Discuss Your Pipe-in-Pipe Requirements with Liquimix

Every piping project has different requirements. Contact the Liquimix technical team to discuss your project and determine whether PURL PIP45 is suitable for your pipe-in-pipe application.

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