Heavy-Duty Structural Steel Protection Systems
Liquimix delivers Australian-engineered, ISO 9001-certified protective coating systems
Liquimix’s steel protective coatings are specifically designed to;
- Prevent corrosion
- Withstand extreme environmental conditions.
- Extend asset lifespans
Whether your steelwork requires weather and UV resistance for exposed environments or high-impact and immersion resistance for non-exposed applications, Liquimix provides high-solids, fast-curing protection tailored to your project requirements.
Structural steel forms the backbone of industrial infrastructure, mining assets, transport networks, and commercial buildings. However, steel exposed to oxygen, moisture, chemicals, and mechanical stress is highly vulnerable to corrosion, surface degradation, and premature failure. Without effective protective coatings, ongoing exposure to harsh environmental conditions can significantly reduce the service life and performance of structural steel.
1. Exposed Structural Steel Protection System
Anti-Corrosive Epoxy Base Coat + UV-Stable Polyaspartic Finish
For external steel structures exposed to atmospheric weathering, intense sunlight, UV radiation, and rain, Liquimix provides a multi-layer protective coating system designed to combine long-term corrosion protection with superior weatherability and gloss retention.
System Components:
Base Coat / Primer: Metalox GC-450
- Technology: 100% solids, high-build, surface-tolerant anti-corrosive epoxy.
- Function: Forms a protective barrier over steel and galvanised steel substrates, helping prevent moisture ingress, chemical exposure, and corrosion.
- Key Features: Zero/low VOC
Excellent adhesion to existing coatings and blasted steel
Moisture-tolerant during application
Suitable for application and curing at lower ambient temperatures.
Top Coat: Opalon-S30
- Technology: High-solids, glossy, elastomeric polyaspartic coating.
- Function: Applied over Metalox GC-450 to provide exceptional weather ability, colour stability, and UV resistance while helping maintain a durable, attractive finish.
- Key Features:Rapid cure time
Excellent gloss retention
High impact resistance
Available in a wide range of custom colours
Primary Applications
- External structural steel framing and bridges
- Overhead conveyor systems and industrial gantries
- Chemical storage tank exteriors and structural supports
- Architectural steel columns and exposed civil infrastructure
2. Non-Exposed Structural Steel Protection System
Direct-to-Steel Pure Polyurea Protection
For internal structural steel, underground foundations, pipe linings, tanks, bunds, and immersed steel assets where rapid turnaround and exceptional physical toughness are required, Liquimix recommends Tufflon-D60
Tufflon-D60 provides a durable protective barrier designed to withstand demanding service conditions, including high-impact environments and continuous or intermittent immersion.
System Component:
Coating: Tufflon-D60
- Technology: Extra-hard (62 Shore D), 100% pure elastomeric polyurea spray-applied coating.
- Function: Applied directly to freshly abrasive-blasted steel without the need for a separate primer layer.
- High Elasticity & Impact Resistance: Combines high shore hardness with flexible elongation to handle structural expansion, vibration, and thermal movement without cracking.
- Seamless Waterproofing: Forms a 100% impermeable, monolithic membrane that blocks moisture, oxygen, and corrosive salts.
Primary Applications:
- Immersed structural steel and interior tank linings
- Subsurface structural steel piling and buried footings
- Internal factory steelwork, crane rails, and chute linings
- Secondary containment bunds and mining steel infrastructure
Technical Comparison: Liquimix Systems vs. Traditional Steel Coatings
| Feature / Performance Metric | Polyurea (Tufflon-D60) | Epoxy & Polyaspartic ( Metalox GC- 450 + Opalon – S30) | Standard Multi-Coat Epoxy | Hot-Dip Galvanizing |
| Primary Use Case | Non-exposed, high impact, immersion & direct steel | UV-exposed exterior steel, weatherability & gloss | General shop priming & light maintenance | Structural framing, outdoor beams |
| Primer Requirement | None (Direct to blasted steel) | None (Direct to blasted steel)
| primer + intermediate required | Molten zinc bath immersion required |
| Cure Time to Service | 2 Hours | 3 Days | 3 to 7 days | Requires cooling & transport turnaround |
| Flexibility & Elongation | High (Elastomeric, resists flexing/cracking) | Medium-High (Elastomeric polyaspartic finish) | Rigid (Epoxy has low elasticity) | N/A |
| UV & Color Stability | Requires topcoat for sunlight exposure | Superior (100% UV stable & colorfast) | Chalks & discolors rapidly in sunlight | Weathers to dull gray oxide finish |
| Chemical & Corrosion Barrier | Good Chemical and Corrosion Resistance | Moderate Chemical and Good corrosion resistance | Moderate chemical and Corrosion resistance | Good corrosion resistance |
| Adhesion Strength | Up to 14 MPa (Direct to steel) | Excellent adhesion to steel/galvanized steel | Average Adhesion | Metallurgical bond |
Why Choose Liquimix Structural Steel Coatings?
- Australian Made Quality: Formulated and manufactured in Australia under strict ISO 9001 quality management standards.
- Reduced Downtime: Ultra-fast curing times allow rapid application and fast re-commissioning of critical structural infrastructure.
- Comprehensive C2–C5 ISO Durability Options: Tailored mil-thickness specifications matching atmospheric corrosivity categories C2 through C5.
- Proven Warranty Protection: Project-specific product warranties available backed by on-site technical field support.
Protect Your Structural Steel Infrastructure Today. Don’t wait for corrosion, chemical exposure, or surface wear to compromise your assets. Contact Liquimix for a technical consultation and high-performance coating specification for your structural steel project.